The HCP/ZF horizontal armature and commutator alignment press combines with the state of the art Omron FZ2 series vision system. The commutator is located in the machine chuck and the armature into a tooling support ring. The use of a chuck allows for the commutator to easily and accurately be rotated to allow the camera to detect the edges of the armature slot and line up accurately with the centre of the mica slot in the commutator, to +/1 0.2mm. A hydraulic press is then used to press the commutator onto the shaft of the armature and still maintain it accuracy.
OMRON’s top-of-the-line FZ2 Vision Sensor handles essentially any type of inspection or measurement. To achieve this OMRON has raised sensing performance beyond the competition. Another “dimension” has been added to advanced colour and resolution capabilities to develop the world’s first Vision Sensor capable of 3-dimensional measurements. “Colour,” “resolution,” and “3D” capabilities were combined to provide the ultimate solution to all your future inspection needs.
The Vision Sensor recognizes 256 gradations of each of the RGB colours, so over 16.77 million colours are captured. It also features a completely new high-speed image processing technology. The Vision Sensor processes colour data approaching the abilities of the human eye, so stable measurements are possible even in lighting conditions that are similar to natural light. Subtle variations in colour are thus accurately recognized, even when there is little contrast between the sample and the background.
Nine different types of camera are available, and up to four cameras can be connected to a single controller. Different kinds of cameras can be connected simultaneously to the same controller, making it possible to combine both colour cameras and black & white cameras, or 300,000-pixel and 2-million-pixel cameras.
FZ2 series
Item | Descriptions | Model | Remarks | |||
Controllers | Integrated with LCD | Can connect Cameras other than 2-million- pixel Digital Camera. | Two- camera Controller | NPN | FZ2-300 | With touch pen |
PNP | FZ2-305 | |||||
Four- camera Controller | NPN | FZ2-300-10 | ||||
PNP | FZ2-305-10 | |||||
Can connect all Camera models. | Two- camera Controller | NPN | FZ2-500 | |||
PNP | FZ2-505 | |||||
Four- camera Controller | NPN | FZ2-500-10 | ||||
PNP | FZ2-505-10 | |||||
Box-type | Can connect Cameras other than 2-million- pixel Digital Camera. | Two- camera Controller | NPN | FZ2-350 | --- | |
PNP | FZ2-355 | |||||
Four- camera Controller | NPN | FZ2-350-10 | ||||
PNP | FZ2-355-10 | |||||
Can connect all Camera models. | Two- camera Controller | NPN | FZ2-550 | |||
PNP | FZ2-555 | |||||
Four- camera Controller | NPN | FZ2-550-10 | ||||
PNP | FZ2-555-10 | |||||
Cameras | Intelligent Cameras | Narrow field of vision | Color | FZ-SLC15 | Camera + Zoom, Autofocus Lens + Intelligent Lighting | |
Wide field of vision | FZ-SLC100 | |||||
Autofocus Camera | Narrow field of vision | Color | FZ-SZC15 | Camera + Zoom, Autofocus Lens | ||
Wide field of vision | FZ-SZC100 | |||||
Digital Camera | 300,000 Pixels | Monochrome | FZ-S | CCTV Lens required. | ||
Color | FZ-SC | |||||
2 million pixels | Monochrome | FZ-S2M | ||||
Color | FZ-SC2M | |||||
Lenses | High-resolution, Low-distortion Lenses | FZ-LEH5/LEH8/ LEH12/LEH16/ LEH25/LEH35/ LEH50/LEH75/ LEH100 | Only for 2-million-pixel Camera. | |||
CCTV Lenses | 3Z4S-LE Series | --- | ||||
Cables | Camera Cable | FZ-VS | Cable length: 2 m, 5 m, or 10 m (See note 2.) | |||
Bend resistant Camera Cables | FZ-VSB | Cable length: 2 m, 5 m, or 10 m (See note 3.) | ||||
Right-angle Camera Cable (See note 1.) | FZ-VSL | Cable length: 2 m, 5 m, or 10 m (See note 2.) | ||||
Long-distance Camera Cable | FZ-VS2 | Cable length: 15 m (See note 4.) | ||||
Long-distance Right-angle Camera Cable | FZ-VSL2 | Cable length: 15 m (See note 4.) | ||||
Cable Extension Unit | FZ-VSJ | Up to two Extension Units and three Cables can be connected. (Maximum cable length: 45 m (See note 5.)) | ||||
Monitor Cable | FZ-VM | Cable length: 2 m or 5 m | ||||
Parallel Cable | FZ-VP | Cable length: 2 m or 5 m | ||||
Peripheral Devices | Diffusion Plate for Intelligent Camera | Narrow field of vision | FZ-SLC15-DL | --- | ||
Wide field of vision | FZ-SLC100-DL | --- | ||||
LCD Monitor | FZ-M08 | For Box-type Controllers | ||||
USB Memory | 256 MB | FZ-MEM256 | Capacity: 256 MB | |||
1 GB | FZ-MEM1G | Capacity: 1 GB | ||||
VESA attachment | FZ-VESA | For installing LCD integrated type controller | ||||
Desktop Stand | FZ-DS | For installing LCD integrated type controller | ||||
Mouse | --- | Recommended Products (Optical Mouse)" Microsoft Corporation: Compact Optical Mouse, U81 Series | ||||
External Lighting | 3Z4S-LT Series | --- | ||||
Strobe Controller (for FZ Series Vision Sensors) | Manufactured by MORITEX Corporation 3Z4S-LT MLEK-C100E1TS 2 | Required to control external lighting from a Control |