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Vision systems for commutator alignment feed

 

commutator alignment machne

The HCP/ZF horizontal armature and commutator alignment press combines with the state of the art Omron FZ2 series vision system. The commutator is located in the machine chuck and the armature into a tooling support ring. The use of a chuck allows for the commutator to easily and accurately be rotated to allow the camera to detect the edges of the armature slot and line up accurately with the centre of the mica slot in the commutator, to +/1  0.2mm. A hydraulic press is then used to press the commutator onto the shaft of the armature and still maintain it accuracy.

 

OMRON’s top-of-the-line FZ2 Vision Sensor handles essentially any type of inspection or measurement. To achieve this OMRON has raised sensing performance beyond the competition. Another “dimension” has been added to advanced colour and resolution capabilities to develop the world’s first Vision Sensor capable of 3-dimensional measurements. “Colour,” “resolution,” and “3D” capabilities were combined to provide the ultimate solution to all your future inspection needs.

 

 

 omron vision controller screenThe Vision Sensor recognizes 256 gradations of each of the RGB colours, so over 16.77 million colours are captured. It also features a completely new high-speed image processing technology. The Vision Sensor processes colour data approaching the abilities of the human eye, so stable measurements are possible even in lighting conditions that are similar to natural light. Subtle variations in colour are thus accurately recognized, even when there is little contrast between the sample and the background.

Nine different types of camera are available, and up to four cameras can be connected to a single controller. Different kinds of cameras can be connected simultaneously to the same controller, making it possible to combine both colour cameras and black & white cameras, or 300,000-pixel and 2-million-pixel cameras.

 

 

FZ2 series

Item

DescriptionsModelRemarks
ControllersIntegrated
with LCD
Can connect
Cameras other
than 2-million-
pixel Digital
Camera.
Two-
camera
Controller
NPNFZ2-300With touch pen
PNPFZ2-305
Four-
camera
Controller
NPNFZ2-300-10
PNPFZ2-305-10
Can connect
all Camera
models.
Two-
camera
Controller
NPNFZ2-500
PNPFZ2-505
Four-
camera
Controller
NPNFZ2-500-10
PNPFZ2-505-10
Box-typeCan connect
Cameras other
than 2-million-
pixel Digital
Camera.
Two-
camera
Controller
NPNFZ2-350---
PNPFZ2-355
Four-
camera
Controller
NPNFZ2-350-10
PNPFZ2-355-10
Can connect
all Camera
models.
Two-
camera
Controller
NPNFZ2-550
PNPFZ2-555
Four-
camera
Controller
NPNFZ2-550-10
PNPFZ2-555-10
CamerasIntelligent
Cameras
Narrow field
of vision
ColorFZ-SLC15Camera + Zoom,
Autofocus Lens
+ Intelligent Lighting
Wide field of
vision
FZ-SLC100
Autofocus
Camera
Narrow field
of vision
ColorFZ-SZC15Camera + Zoom,
Autofocus Lens
Wide field of
vision
FZ-SZC100
Digital
Camera
300,000 PixelsMonochromeFZ-SCCTV Lens required.
ColorFZ-SC
2 million pixelsMonochromeFZ-S2M
ColorFZ-SC2M
LensesHigh-resolution, Low-distortion LensesFZ-LEH5/LEH8/
LEH12/LEH16/
LEH25/LEH35/
LEH50/LEH75/
LEH100
Only for 2-million-pixel
Camera.
CCTV Lenses3Z4S-LE Series---
CablesCamera CableFZ-VSCable length: 2 m, 5 m,
or 10 m (See note 2.)
Bend resistant Camera CablesFZ-VSBCable length: 2 m, 5 m,
or 10 m (See note 3.)
Right-angle Camera Cable (See note 1.)FZ-VSLCable length: 2 m, 5 m,
or 10 m (See note 2.)
Long-distance Camera CableFZ-VS2Cable length: 15 m
(See note 4.)
Long-distance Right-angle Camera CableFZ-VSL2Cable length: 15 m
(See note 4.)
Cable Extension UnitFZ-VSJUp to two Extension
Units and three Cables
can be connected.
(Maximum cable length:
45 m (See note 5.))
Monitor CableFZ-VMCable length: 2 m or 5 m
Parallel CableFZ-VPCable length: 2 m or 5 m
Peripheral
Devices
Diffusion
Plate for
Intelligent
Camera
Narrow field of visionFZ-SLC15-DL---
Wide field of visionFZ-SLC100-DL---
LCD MonitorFZ-M08For Box-type Controllers
USB
Memory
256 MBFZ-MEM256Capacity: 256 MB
1 GBFZ-MEM1GCapacity: 1 GB
VESA attachmentFZ-VESAFor installing LCD
integrated type controller
Desktop StandFZ-DSFor installing LCD
integrated type controller
Mouse---Recommended Products
(Optical Mouse)"
Microsoft Corporation:
Compact Optical Mouse,
U81 Series
External Lighting3Z4S-LT Series---
Strobe Controller (for FZ Series Vision Sensors)Manufactured by
MORITEX Corporation
3Z4S-LT
MLEK-C100E1TS 2
Required to control
external lighting
from a Control



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